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700 Series General Specifications

These HI-REL assemblies are rated from 10 to 25 KVDC and will operate at altitudes up to 70,000 ft. over a temperature range of -55°C to +125°C. In comparison to the C series, the HI-REL series has improved temperature range exposure at altitude operation due to incorporation of annular sealing rings on the plug insulator.


HI-REL plugs are offered in kit form when customers find it necessary to fabricate cable assemblies. Customers should use silicone rubber or silicone coated FEP cable of a diameter matching the rear insulator hole. Fluorosilicone rubber insulators are available for applications where Coolanol™ or other fluids that cause silicone rubber to swell may exist.

Plastic bodies are included in the HI-REL plug design to captivate the coupling nut and prevent tearing of silicone insulators from overtorque during mating.
Cable assemblies are 100% tested at a level above the rated voltage and a simulated altitude of 70,000 ft.. Only approved military quality materials are used in themanufacture of these connectors with full traceability of manufacturing processes.


Series 700 HI-REL connectors have been widely used for more than 25 years in Military/Aerospace applications. Typical applications are:

  • Electronic Countermeasure Systems (ECM)

  • TWT connections

  • Lasers

  • Airborne high voltage power supplies

Interface cleaning

High voltage connectors must always be cleaned prior to mating. The proper cleaning method is to wipe or spray the interface area with isopropyl alcohol and immediately blow an inert gas such as dry nitrogen over the interface area until dry. No other cleaning method should be attempted.

WARNING: These connectors should NEVER be handled, mated or unmated when voltage is applied.


Download PDF for all 700 Series General Specifications

 

730/830 Plugs, receptacles and cable assemblies

Plugs

- Series 730/830 Plug Attributes
- Operating voltage: 10 KVDC up to 70,000 ft.
- Mating: Mates all series 730 & 830 receptacles and LGH 1/2I series receptacles. Also mates Reynolds C730 series RC1505, 2RC1505 and 3RC1505 receptacles.

 

Note: This combination will reduce the upper operating temperature from +125°C to +95°C


- For cable preparation and assembly instructions
- Bulk cable


Plug 730 Series (plastic coupling nut)

P/N 167-9151   Series 730 Plug (10 KVDC )Silicone insulator for .090 Dia. wire


P/N 167-9219   Series 730 Plug (10 KVDC)Silicone insulator for .150 Dia. wire


Plug 830 Series (metal coupling nut)

P/N 167-8810  
Series 830 Plug (10 KVDC) Silicone insulator for 0.090 Dia. wire


P/N 167-8811  
Series 830 Plug (10 KVDC) Silicone insulator for 0.150 Dia. wire


Receptacles
 

Receptacle (front mount, sealed)


P/N 167-9158  
Series 730 Receptacle (silicone seals) Silicone seals
P/N 167-9275  
Series 730 Receptacle (fluorosilicone seals) Fluorosilicone seals

Leak Test: 1 X 10 cc/sec. He.

Receptacle Right Angle (front mount, sealed)


P/N 167-9228  
Series 730 Right Angle Receptacle (silicone seals) Silicone seals
P/N 167-9294  
Series 730 Right Angle Receptacle (fluorosilicone seals) Fluorosilicone seals

Leak Test: 1 X 10-6 cc/sec. He.

Receptacle (flanged ceramic body)
P/N 167-8626  
Series 730 Receptacle (flanged ceramic body) Ceramic-to-metal hermetic seal. Front mount.

Leak Test: 1 X 10-8 cc/sec. He.
Flange Material: Iron nickel
alloy with Gold Plate


Series 730 Receptacle Attributes
-
Operating voltage: 10 KVDC up to 70,000 ft.
-Pressure: Sealed for 15 psi differential pressure.
- Mating: Mates all Series 730, 830 and LGH 1/2I lead assemblies. Also mates all 10 KVDC rated Reynolds
C730 lead assemblies; this combination will reduce the upper operating temperature from +125°C to +95°C.


Cable Assemblies

Series 730 Double-Ended Cable Assembly

 

P/N 167-9872   Series 730 Double Ended Cable Assembly .080 FEP wire & P/N 167-9151connectors
P/N 167-9210  
Series 730 Double Ended Cable Assembly .150 silicone wire &P/N 167-9219 connectors
P/N 167-9875  
Series 730 Double Ended Cable Assembly .080 FEP wire & P/N 167-9274 connectors using fluorosilicone rubber insulators

 

Series 730 Single-Ended Cable Assembly

 

P/N 167-9876   Series 730 Single Ended Cable Assembly .080 FEP wire & P/N 167-9151 connector
P/N 167-9213  
Series 730 Single Ended Cable Assembly .150 silicone wire & P/N 167-9219 connector
P/N 167-9879   
Series 730 Single Ended Cable Assembly .080 FEP wire & P/N 167-9274 connector using a fluorosilicone rubber insulator

 

Series 830 Double-Ended Cable Assembly (metal coupling nut)

 

P/N 167-8813    Series 830 Double Ended Cable Assembly .080 FEP wire & P/N 167-8810 connectors
P/N 167-8815  
Series 830 Double Ended Cable Assembly .150 silicone wire & P/N 167-8811 connectors
P/N 167-8855  
Series 830 Double Ended Cable Assembly 080 FEP cable & P/N 167-8782 connectors using fluorosilicone rubber insulators

 

Series 830 Single-Ended Cable Assembly (metal coupling nut)

P/N 167-8812   Series 830 Single Ended Cable Assembly .080 FEP wire & P/N 167-8810 connector
P/N 167-8814  
Series 830 Single Ended Cable Assembly .150 silicone wire & P/N 167-8811 connector
P/N 167-8854  
Series 830 Single Ended Cable Assembly .080 FEP wire & P/N 167-8782 connector using a fluorosilicone rubber insulator

 


Series 730/830 Cable Assembly Attributes

 

- Operating voltage: 10 KVDC up to 70,000 ft.
- Test Voltage: 15 KVDC @ 70,000 ft. (simulated) ambient temp.
- Mating connectors: Mates all series 730 & 830 receptacles and all LGH 1/2I series receptacles. Also mates - Reynolds C730 receptacles RC1505, 2RC1505 and 3RC1505: this combination will reduce the upper operating temperature from +125°C to +95°C
- Bulk wire & cable

Download this page as a PDF for best print quality.

 

737 Plugs, receptacles and cable assemblies

 Plugs  

- Operating voltage: 15KVDC up to 70,000 ft.
- Mating: Mates all series 737 receptacles and LGH 1/2LI Series - receptacles. Also mates Reynolds C737 series RC1515, 2RC1515 and 13RC1515 receptacles; this combination will reduce the upper operating temperature from +125°C to +95°C


- For cable preparation and assembly instructions
- Bulk cable


Series 737 Plugs

P/N 167-8816  
Series 737 Plug Silicone insulator for 0.090 Dia. wire
P/N 167-9391  
Series 737 Plug Silicone insulator for 0.150 Dia. wire


Receptacles

P/N 167-8721   Series 737 Receptacle

 

- Front or rear mount
- “O” ring sealed

- Operating voltage: 15 KVDC up to 70,000 ft.
- Pressure: Sealed for 15 psi differential pressure
- Leak test: 1 X 10-6 cc/sec. He

- Mating: Mates all series 737 and LGH 1/2LI lead assemblies. Also mates all 15 KVDC rated Reynolds C737 lead assemblies; this combination will reduce the upper operating temperature from +125°C to +95°C


Cable Assemblies

Series 737 Double-Ended Cable Assembly

 
P/N 167-8817   Series 737 Double Ended Cable Assembly .080 FEP wire & P/N 167-8816 connectors
P/N 167-9916  
Series 737 Double Ended Cable Assembly .150 silicone wire & P/N 167-9391 connectors
P/N 167-8851  
Series 737 Double Ended Cable Assembly .080 FEP wire & P/N 167-8849 connectors using fluorosilicone rubber insulators
 
Series 737 Single-Ended Cable Assembly
 
P/N 167-8818   Series 737 Single Ended Cable Assembly .080 FEP wire & P/N 167-8816 connector
P/N 167-9917  
Series 737 Single Ended Cable Assembly .150 silicone wire & P/N 167-9391 connector
P/N 167-8850  
Series 737 Single Ended Cable Assembly .080 FEP wire & P/N 167-8849 connector using a fluorosilicone rubber insulator
Series 737 Cable Assembly Attributes
 

- Operating voltage: 15 KVDC up to 70,000 ft.
- Test voltage: 18KVDC @ 70,000 ft. (simulated). Ambient temperature
- Mating connectors: Mates all Series 737 receptacles and all LGH 1/2LI series receptacles. Also mates Reynolds C737 receptacles RC1515, 2RC1515 and 13RC1515; this combination will reduce the upper operating temperature from +125°C to +95°C
-Bulk wire & cable

Download this page as a PDF for best print quality.

 

720 Plugs, receptacles and cable assemblies

Plugs     Series 720 Plug Attributes
-
Operating voltage: 20 KVDC up to 70,000 ft.
- Mating: Mates all series 720 receptacles and LGH 1I series receptacles. Also mates Reynolds C720 series RC1525 and 3RC1525 receptacles; this combination will reduce the upper operating temperature from +125°C to +95°C
- For cable preparation and assembly instructions
- Bulk cable

Series 720 Plug
P/N 178-6142   
Series 720 Plug Silicone insulator for .110 Dia. wire
P/N 167-9296   
Series 720 Plug Silicone insulator for .150 Dia. wire
P/N 167-9163   
Series 720 Plug Silicone insulator for .180 Dia. wire
P/N 167-9149   
Series 720 Plug Silicone insulator for .280 Dia. wire


 


 

Receptacles

P/N 167-9157    Series 720 Receptacle Silicone seals
P/N 167-9263   
Series 720 Receptacle Fluorosilicone seals
Front mount
Straight style
Leak Test: 1 X 10-6 cc/sec. He.

 

P/N 167-8603    Series 720 Receptacle Silicone seals
Note: Same as P/N 167-9157
above, except flange has been removed.

P/N 167-9227    Series 720 Receptacle Silicone seals
P/N 167-9293   
Series 720 Receptacle Fluorosilicone seals
Front mount
Right angle style
Leak Test: 1 X 10-6 cc/sec. He.
 


P/N 167-9803    Series 720 Receptacle
Ceramic-to-metal hermetic seal
Iron nickel alloy flange
Leak Test: 1 X 10-8 cc/sec. He.

Series 720 Receptacle Attributes
-
Operating voltage: 20 KVDC up to 70,000 ft.
- Pressure: Sealed for 15 psi differential pressure
- Ordering: Use the applicable Part Number
- Mating: Mates all series 720 and LGH 1I lead assemblies
- Also mates all 20 KVDC rated Reynolds C720 lead assemblies; this combination will reduce the upper operating temperature from +125°C to +95°C.


Cable Assemblies

Series 720 Double-Ended Cable Assembly

 

P/N 178-6143    Series 720 Double Ended Cable Assembly .100 FEP wire & 178-6142 connectors
P/N 167-8798   
Series 720 Double Ended Cable Assembly .150 FEP wire & P/N 167-9296 connectors
P/N 167-9201   
Series 720 Double Ended Cable Assembly .180 silicone wire & P/N 167-9163 connectors
P/N 167-9203   
Series 720 Double Ended Cable Assembly .280 silicone wire & P/N 167-9149 connectors
P/N 178-6153   
Series 720 Double Ended Cable Assembly .100 FEP wire & P/N 178-6152 using fluorosilicone insulators

Series 720 Single-Ended Cable Assembly

 

P/N 178-6144    Series 720 Single Ended Cable Assembly .110 SC* FEP wire & P/N 178-6142 connector
P/N 167-9957   
Series 720 Single Ended Cable Assembly .150 FEP wire & P/N 167-9296 connector
P/N 167-9164   
Series 720 Single Ended Cable Assembly .180 silicone wire & P/N 167-9163 connector
P/N 167-9150   
Series 720 Single Ended Cable Assembly .280 silicone wire & P/N 167-9149 connector
P/N 178-6154   
Series 720 Single Ended Cable Assembly .100 FEP wire & P/N 178-6152 using a fluorosilicone insulator

Series 720 Cable Assembly Attributes

 

- Operating voltage: 20 KVDC up to 70,000 ft.
- Test voltage: 25 KVDC @ 70,000 ft. (simulated). Ambient temp.
- Mating connectors: Mates all series 720 receptacles and all LGH 1I series receptacles. Also mates Reynolds C720 receptacles RC1525 and 3RC1525; this combination will reduce the upper operating temperature from +125°C to +95°C
- Bulk wire & cable

Download this page as a PDF for best print quality.

 

727 Plugs, receptacles and cable assemblies

 

Plugs

 

- Operating voltage: 25 KVDC up to 70,000 ft.
- Mating: Mates all series 727 receptacles and LGH 1LI series receptacles. Also mates Reynolds C727 series RC1535 receptacles; this combination will reduce the upper operating temperature from +125°C to +95°C
- For cable preparation and assembly instructions,
- Bulk cable

P/N 167-9449   Series 727 Plug Silicone insulator for .180 Dia. wire
P/N 167-9330  
Series 727 Plug Silicone insulator for .280 Dia. wire

Series 727 Plug
 


Receptacles

Series 727 Sealed Receptacle Connector

 

P/N 167-9336   Series 727 Receptacle Silicone seal
P/N 167-9337  
Series 727 Receptacle Fluorosilicone seal
Front mount
Straight style

- Operating voltage: 25 KVDC up to 70,000 ft.
- Pressure: Sealed for 15 psi differential pressure
- Ordering: Use the applicable Part Number

- Mating: Mates all series 727 and LGH 1LI lead assemblies. Also mates all 25 KVDC rated Reynolds C727 lead assemblies; this combination will reduce the upper operating temperature from +125°C to +95°C


Cable Assemblies

Series 727 Double-Ended Cable Assembly

 

P/N 167-8804   Series 727 Double Ended Cable Assembly .180 FEP wire & P/N 167-9449 connectors
P/N 167-9333  
Series 727 Double Ended Cable Assembly .280 silicone wire & P/N 167-9330 connectors
P/N 167-8842  
Series 727 Double Ended Cable Assembly .180 FEP wire & P/N 167-8840 connectors using fluorosilicone rubber insulators

 

Series 727 Single-Ended Cable Assembly

 

P/N 167-8805   Series 727 Single Ended Cable Assembly .180 FEP wire & P/N 167-9449 connector
P/N 167-9332  
Series 727 Single Ended Cable Assembly .280 silicone wire &P/N 167-9330 connector
P/N 167-8841  
Series 727 Single Ended Cable Assembly .180 FEP wire & P/N 167-8840 connector using a fluorosilicone rubber insulator

 

Series 727 Cable Assembly Attributes

 

- Operating voltage: 25 KVDC up to 70,000 ft.
- Pressure: Sealed for 15 psi differential pressure
- Mating: Mates all series 727 and LGH 1LI lead assemblies. Also mates all 25 KVDC rated Reynolds
C727 lead assemblies; this combination will reduce the upper operating temperature from +125°C to +95°C

Download this page as a PDF for best print quality.

 


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上次更新日期: 2016年04月13日。