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| | High Voltage Wire and Cable Products Contents 工業應用 行波管, 磁控管 , 調束管 雷射系統: 測距儀, 環型雷射陀螺儀, 夜視系統 陰極射線管 (CRT) 高能量物理研究 高壓電源供應器 太空應用
使用此類產品的製造商包括: 雷達, 電子戰, 雷射, 座艙顯示器, 衛星推進器, 飛彈, 醫療, X-Ray設備, 火砲及其它會使用到高壓的裝備或系統
高壓電線和電纜最低訂購長度為100英呎 最長可達5000英呎 客戶可訂購特殊顏色的高壓電線和電纜
客戶可依需求訂購本公司接頭公司負責將高壓電線和電纜組裝完在模擬的航空環境下經過工廠100%的品管測試
直流電壓測試
全部高壓電線和電纜在做耐壓測試時都高過產品的額定電壓
交流電壓測試
全部高壓電線和電纜嚴格限定在直流電壓下使用 如果客戶要將高壓電線和電纜使用在交流或脈波直流應用時必須進行相關測試滿足客戶的需求
品質管制
從每捲高壓電線中取樣依據產品規格做高壓測試 高壓測試適用於海平面到70,000 英呎 (21,000 公尺) 和-55 to +125°C . IntroductionReynolds Industries, Incorporated was established in 1948 and is now known worldwide for its range of high voltage products for use up to 75 KVDC. These products include connectors, cable assemblies, high voltage capacitors, spark gaps and a product line of high voltage cable. The high voltage wire and cable line is now complemented with Micro Flex, a product line of highly flexible wire and cable for both high and low voltage applications and an expansion of “Quiet Line,” Reynolds high voltage Distributed Loss R.F. Attenuation Cable.
Wire and cable supplied by Reynolds Industries is used extensively in Aerospace and Military applications which operate at the very forefront of technology, where materials and components are being designed into systems for use well into the 21st century. The recurring theme is cables with higher performance characteristics but lower weight, smaller diameter and more flexibility than their predecessors to assist the payload factor whether in terms of fuel, weaponry or passengers. Modern aircraft environments are consistently arduous for cables; i.e. confined wiring installations and possible contamination from fuel, solvents, cleaning fluids and lubricants. | BC
CFEP
FEP
NPC
PE
PFA
POFN
PSI
PTFE
PVC
SPC
TFE
Tin/Ni
TPC
VPM | Bare Copper
Cellular Fluorinated Ethylene Propylene
Fluorinated Ethylene Propylene
Nickel Plated Copper
Polyethylene
Perfluoroalkoxy
Polyolefin
Pounds per Square Inch
Polytetrafluoroethylene
Polyvinyl Chloride
Silver Plated Copper
Tetrafluoroethylene
Tin Nickel
Tin Plated Copper
Volts per Mil (0.001 inch = 0.0254mm) |
High Voltage Wire and Cable The high voltage wire and cable specified in this catalog is used in a wide spectrum of industry:- Travelling wave tubes, magnetrons and klystrons
- Laser systems: rangefinders, ring laser gyroscopes and night vision systems
- Cathode Ray Tubes (CRT)
- High energy physics research
- High voltage power supplies
Our customers are typically manufacturers of radar, ECM, laser and cockpit displays, satellite propulsion, missiles, medical, X-Ray equipment, ordnance systems and a wide range of other high voltage applications.
The minimum order quantity is 100 feet for cable in stock. Most of the wire and cable can be supplied in continuous lengths up to 5,000 feet. Colors are available on special order.
High voltage wire and cable can be supplied in bulk form or specified as part of a cable assembly terminated to a Reynolds high voltage connector. We encourage customers to take advantage of Reynolds unique and reliable fabrication methods and quality oriented 100% production testing of cable assemblies under simulated aerospace environments. | Voltage Testing
All wire and cable is sample tested at a DC voltage higher than the rated voltage.
| AC Voltages
All wire and cable is rated strictly for DC applications. Customers wanting to use the cable for AC or pulsed DC applications should conduct tests to satisfy themselves that the cable meets their needs. | Quality Control
Samples are taken from each cable reel and DC hi-pot tested in accordance with the test voltages quoted in our specifications. All operating voltages specified are applicable from sea level to 70,000 feet (21,000 meters) and -55 to +125°C. | Corona
The reduction of corona is critical to the life expectancy of any high voltage cable and any resultant cable assembly. FEP and PFA insulation contribute to good corona characteristics as the manufacturing methods ensure that voids are not present in the extruded insulation. | Operating Temperature Range
For FEP, PFA and silicone rubber wire and cable, we quote an operating temperature range of -55 to +125°C, which, although very conservative, is in line with the specified requirements of most military applications. The majority of our testing and history is based on this. | | Application | | Formula = Bend Radius
| | In situ (strapped down or in conduit trays) | | 10 X cable diameter |
| Space Use
Reynolds supplies wire and cable for space applications. This cable receives stringent cleaning, a 100% hi-pot test and 100% reel-to-reel corona testing. Contact Reynolds engineering for more specifics. |
FEP: Features and PropertiesExtruded FEP insulated high voltage wire and cable offers exceptional dielectric strength without the disadvantages common to equally rated silicone rubber insulated cables. As a result, cable assemblies or cable bundles are of smaller diameter and therefore take up substantially less volume and have a smaller bend radius which allows the designer to better utilize the space within the system. It has good corona inception qualities and its construction gives it excellent durability and resistance to dielectric/cooling fluid degradation.
While difficult to bond to, with the use of Reynolds proper abrading and coating preparations an excellent silastic bond is possible. Additionally, FEP insulation, being a harder material than silicone rubber, is not prone to pin-holing and high voltage punch-thru when the cable surface is abraded or when strands break during in-field service. FEP is also more resistant to damage when making contact with sharp edges.
FEP cable should not only be considered for use in cable assemblies, but as high voltage hook-up wire within encapsulated high voltage power supplies, TWTs and transformers.
Low DC corona inception, particularly after numerous temperature cycles, is another advantage of FEP over silicone cables. Teflon tape wrapped cable, which is similar to FEP in dielectric strength and corona inception, is difficult to bond to because of its multiple spiral cross section, irregular surface and variations in diameter
| | Physical, Thermal and Electrical Properties | Typical Values |
| | Specific Gravity | 2.14 | | Tensile Strength (PSI) | 3,500 | | Elongation (%) | 325 | | Flexual Modules (PSI) | 90,000 | | Thermal Conductivity (cal/sec/cm°F) | 6X10 | | Continuous Use Temperature (°C) | 204 | | Melt Temperature (°C) | 255–265 | | Low Temperature Limit (°C) | -240 | | Hardness Durometer | D56 | | Water Absorption (%) | <01 | | Flame Resistance | Excellent | | Dielectric Constant, 60-10 Hz | 2.1 | | Dissipation Factor, 60-10 Hz | <.0007 | | Volume Resistivity (Ohms-Cm) | <10 | | Surface Resistivity (Ohms/Sq.) | <10 |
| Resistance to: | Rating |
| | Cold Flow or Cut Through | Fair | | Ultraviolet Radiation | Excellent | | Electro-Mechanical Stress Cracking | Excellent | | Chemical-Mechanical Stress Cracking | Excellent |
Conductor Finish
| Silver Plate- per test requirements of ASTM B298. Meets solderability per MIL-STD-202.
Note: Pre-conditioning of FEP cable after cutting to length is recommended because FEP cable will shrink when exposed to temperature cycling. Pre-conditioning should be conducted in an air circulating oven at 204°C (400°F) for one hour. |
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FEP: High Voltage Wire
FEP Wire Attributes| Operating Voltage (KVDC) | Conductor | Plating | Conductor | Cover Insulation | Part
Number | | AWG | Strands | Ø In./ mm | In./MM | | 5 | 28 | 19/40 | SPC | .015/0.40 | .040/1.0 | 178-9912 | | 10 | 20 | 19/32 | SPC | .039/1.01 | .060/1.5 | 178-9560 | | 12 | 16 | 19/29 | SPC | .056/1.43 | .080/2.0 | 178-5626 | | 12 | 28 | 41/44 | SPC | .014/0.36 | .042/1.0 | 178-5079 | | 18 | 28 | 19/40 | SPC | .015/0.40 | .040/1.0 | 178-5790 | | 18 | 26 | 19/38 | SPC | .019/0.50 | .045/1.1 | 178-5792 | | 18 | 28 | 19/40 | SPC | .015/0.40 | .050/1.2 | 178-8751 | | 18 | 26 | 19/38 | SPC | .019/0.50 | .050/1.2 | 178-7680 | | 18 | 24 | 19/36 | SPC | .025/0.64 | .050/1.2 | 178-8072 | | 18 | 22 | 19/34 | SPC | .031/0.80 | .055/1.4 | 178-8073 | | 18 | 24 | 19/36 | SPC | .025/0.64 | .060/1.5 | 178-8523 | | 20 | 22 | 19/34 | SPC | .031/0.80 | .060/1.5 | 178-8679 | | 22 | 22 | 19/34 | SPC | .031/0.80 | .080/2.0 | 178-7435 | | 21 | 20 | 19/32 | SPC | .039/1.01 | .090/2.2 | 178-8883 | | 22 | 14 | 19/26 | TPC | .070/1.80 | .150/3.8 | 178-8545 | | 22 | 14 | 19/26 | SPC | .070/1.80 | .150/3.8 | 700038 | | 25 | 26 | 19/38 | SPC | .019/0.50 | .080/2.0 | 178-9490 | | 22 | 20 | 19/32 | SPC | .039/1.01 | .080/2.0 | 178-8316 | | 25 | 16 | 41/32 | SPC | .059/1.50 | .125/3.1 | 178-9824 | | 30 | 20 | 19/32 | SPC | .039/1.01 | .100/2.5 | 167-7628 | | 30 | 16 | 19/29 | SPC | .056/1.43 | .180/4.5 | 167-9611 |
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Silicone Coated FEP Wire Silicone coated FEP wire is processed with a uniform silicone rubber coating applied to a prepared surface in the form of a thin wall. This continuous coating provides potting characteristics similar to silicone rubber wire and allows the user to achieve a superior dielectric bond when using silicone rubber potting materials or adhesives.
Silicone Coated FEP Wire Attributes| Operating Voltage (KVDC) | Conductor | Plating | Conductor | Ø Over Insulation | Part
Number | | AWG | Strands | Ø In./ mm | In./MM | | 12 | 16 | 19/29 | SPC | .056/1.43 | .095/2.41 | 178-5627 | | 13 | 28 | 41/44 | SPC | .014/0.37 | .048/1.22 | 178-5186 | | 12 | 26 | 19/38 | SPC | .019/0.50 | .055/1.40 | 178-9334 | | 18 | 26 | 19/38 | SPC | .019/0.50 | .060/1.52 | 178-8074 | | 18 | 24 | 19/36 | SPC | .025/0.64 | .060/1.52 | 178-8066 | | 18 | 22 | 19/34 | SPC | .031/0.80 | .065/1.65 | 178-8067 | | 18 | 22 | 19/34 | SPC | .031/0.80 | .070/1.78 | 178-9277 | | 21 | 22 | 19/34 | SPC | .031/0.80 | .090/2.29 | 178-9036 | | 22 | 20 | 19/32 | SPC | .039/1.01 | .100/2.54 | 178-8884 | | 22 | 20 | 19/32 | SPC | .039/1.01 | .090/2.29 | 178-8315 | | 30 | 20 | 19/32 | SPC | .039/1.01 | .110/2.79 | 178-8781 |
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Silicone Coated FEP Cable with Nomex™ Woven Protective Jacket Silicone coated FEP is processed with a silicone rubber coating applied to the etched surface in the form of a thin wall. This continuous coating provides potting characteristics similar to silicone rubber cable and allows the user to achieve a superior dielectric bond when using silicone rubber potting or adhesives.
With the addition of a Nomex woven jacket over the silicone coated surface of the FEP insulation, the cable offers excellent abrasion resistance.
Silicone Coated FEP Cable with Nomex Jacket Attributes| Operating Voltage (KVDC) | Conductor | Plating | Conductor | Ø Over Insulation | Part
Number | | AWG | Strands | Ø In./ mm | In./MM | | 12 | 16 | 19/29 | SPC | .056/1.43 | .095/2.41 | 178-5597 | | 18 | 24 | 19/36 | SPC | .025/0.64 | .060/1.52 | 178-5789 | | 20 | 22 | 19/34 | SPC | .031/0.80 | .070/1.78 | 178-5724 | | 25 | 20 | 19/32 | SPC | .039/1.01 | .090/2.29 | 178-8881 | | 30 | 20 | 19/32 | SPC | .039/1.01 | .110/2.79 | 178-9554 |
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Silicone Rubber Wire and Cable Non-Shielded and ShieldedSilicone Rubber
Silicone rubber insulated high voltage wire and cable offers excellent dielectric strength and flexibility. Operation over a wide temperature range and ease of silastic bonding are other outstanding characteristics of silicone rubber cable. The cable is susceptible to pin-hole breakdown and cannot tolerate some dielectric/coolant fluids.
| Corona Resistant Silicone Rubber cable
Corona resitant silicone rubber cable with a semiconductive layer is also available from Reynolds. The construction of this cable creates a voltage gradient around the conductor, which reduces corona that may be present in the airspace between the conductor and insulation. These cables, which have DC ratings up to 75 KVDC, do not appear in this catalog but can be found in Reynolds High Voltage Single Pin Connector Catalog. To receive a copy of this catalog, please contact a Reynolds Representative or Reynolds Sales/Contracts office. |
Unshielded Silicone Rubber Wire
 Unshielded Silicone Rubber Wire Attributes | Operating Voltage (KVDC) | Conductor | Plating | Conductor | Ø Over Insulation | Part
Number | | AWG | Strands | Ø In./ mm | In./MM | | 10 | 20 | 19/32 | SPC | .037/0.94 | .100/2.54 | 167-9634 | | 13 | 20 | 19/32 | SPC | .037/0.94 | .125/3.17 | 167-8653 | | 17 | 18 | 19/30 | SPC | .049/1.25 | .150/3.81 | 167-9193 | | 17 | 18 | 19/30 | SPC | .049/1.25 | .165/4.19 | 178-9578 | | 17 | 16 | 41/32 | SPC | .060/1.52 | .165/4.19 | 178-7200 | | 20 | 16 | 19/29 | SPC | .058/1.47 | .180/4.57 | 167-9169 | | 45 | 16 | 19/29 | SPC | .058/1.47 | .280/7.11 | 167-9180 |
Shielded Silicone Rubber Cable
 Shielded Silicone Rubber Cable Attributes | Operating Voltage (KVDC) | Conductor | Plating | Conductor | Ø Over Insulation | Ø Over Braid
in./mm | Ø Over Outer Jacket
in./mm | Part
Number | | AWG | Strands | Ø In./ mm | In./MM | | 22 | 18 | 19/30 | SPC | .049/1.25 | .150/3.81 | 4.57 | 6.35* | 167-9596 | | 22 | 16 | 41/32 | SPC | .060/1.52 | .165/4.19 | 5.00 | 7.77** | 178-7201 | | 50 | 16 | 19/29 | SPC | .060/1.52 | .280/7.11 | 7.72 | 8.64** | 167-9470 | | 50 | 16 | 41/32 | SPC | .058/1.47 | .280/7.11 | 7.72 | 8.64** | 178-7221 |
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High Voltage Coaxial Shielded Cable The coaxial and shielded cables shown below have been used in both military and industrial high voltage applications including Radar, ECM systems, power supplies and instrumentation. Many of the cables have controlled impedance. Figures for inductance and loop resistance (shield coupled to center conductor) are available upon request.
167-2669 and 178-8793 cables have controlled impedance, inductance and capacitance for fast response times and are used extensively to connect Exploding Bridgewire Detonators (EBW) to a Capacitor Discharge Unit (CDU).
Cable 178-5065 has foam insulation, giving lower capacitance and higher impedance. It has been used in cockpit displays.
Reynolds connectors are available for use with all cable types shown to complete your high voltage interconnection requirements.
High Voltage Coxial/Shielded Cable Attributes| Oper. Volt. (KVDC) |  | Plating | Conductor
Ø un. | Insulation Material & Ø in. | Shielding | Jacket Material
Ø in. | Imp.
Ω | Atten. dB/100 ft @ 400mhz | Cap. pF/FT (Nom.) @ 1k HZ | Part Number | | AWG | Strands | AWG PLTG | Ø in. | | 600 v | 30 | 7/38 | SPC | 0.012 | FEP | 0.072 | 38 SPC | 0.089 | FEP | 0.103 | 95 | N/A | 13.5 | 178-5065 | | 18 | 26 | 19/38 | SPC | 0.019 | FEP | 0.05 | 36 SPC | 0.075 | FEP | 0.095 | 46 | 25 | 33.7 | 167-2896 | | 20 | 16 | 19/29 | TPC | 0.059 | PE | 0.118 | 36 TPC | 0.15 | PE | 0.195 | 31 | 16 | 48 | 167-2669 | | 22 | 22 | 19/34 | SPC | 0.031 | FEP | 0.08 | 36 SPC | 0.1 | FEP | 0.125 | 43 | 10.6 | 31 | 167-9346 | | 25 | 22 | 19/34 | SPC | 0.031 | FEP | 0.1 | 36 SPC | 0.12 | FEP | 0.145 | 50 | N/A | 29.3 | 167-8726 | | 40 | 20 | 19/32 | TPC | 0.039 | FEP | 0.15 | 36 TPC | 0.18 | FEP | 0.22 | N/A | N/A | 26 | 167-9785 | | 40 | 20 | 19/32 | SPC | 0.039 | FEP | 0.15 | 2 X 36 SPC | 0.2 | FEP | 0.23 | 50 | 12.2 | 26 | 167-8556 |
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