|
| | HVID General Specifications 
High Voltage In-line Disconnects are used in ground level applications for:
• Electronic Countermeasure Systems
• Travelling Wave Tube Connections
• Lasers
• High Voltage Power Supplies
• CRT Displays
| High Voltage Inline Disconnect Series* These In-line Disconnects use Push-on, Pull-off friction mating of the two silicone rubber halves to achieve corona resistant high voltage performance.
The Disconnects are available as single-ended pre-tested assemblies. Kits containing an insulator and a contact are available for field installation. Assembly of these kits requires the use of RTV silicone adhesive.
Interface cleaning High voltage connectors must always be cleaned prior to mating. The proper cleaning method is to wipe or spray the interface area with isopropyl alcohol and immediately blow an inert gas such as dry nitrogen over the interface area until dry. No other cleaning method should be attempted.
WARNING: These connectors should NEVER be handled, mated or unmated when voltage is applied. | | 
|
Download PDF for all HVID Series General Specifications |
HVID High voltage in-line disconnects, Page 1
| Plug Inline Disconnect Cable Assemblies and Kits - 17 to 60 KVDC Rated - Mating Style: Push-On/Pull-Off
- Operating temperature range: -40°C to +85°C
- Assembly: All cable assemblies have the silicone rubber insulator molded to a custom length of silicone wire.
- Kits: Kits containing a molded housing (insulator) and one contact (female) are available for field installation. Wire is not included but may be purchased from Reynolds. A suitable RTV silicone adhesive is required for field assembly.
- Kits are shown below. Order by using the applicable part number.
-Kit assembly instructions
- Bulk cable
 | 17 KVDC Inline Disconnect (Plug) Cable Assembly
P/N 2R1031-XLX HVID Series Inline Disconnect Cable Assembly (17 KVDC)
45 KVDC Inline Disconnect (Plug) Cable Assembly
P/N 2R1033-XLX HVID Series Inline Disconnect Cable Assembly (45 KVDC)
60 KVDC Inline Disconnect (Plug) Cable Assembly
P/N 5R1033-XLX* HVID Series Inline Disconnect Cable Assembly (60 KVDC) |
| | | Plug Panel Mount Disconnect Cable Assemblies and Kits - 17 to 60 KVDC Rated - Mating Style: Push-on/Pull-Off
- Mounting: Grommet
- Operating temperature range: -40°C to +85°C
- Assembly: All cable assemblies have the silicone rubber insulator molded to a custom length of silicone wire.
- Kits: Kits containing a molded housing (insulator) and one contact (female) are available for field installation. Wire is not included but may be purchased from Reynolds. A suitable RTV silicone adhesive is required for field assembly.
-Kits are shown below. Order by using the applicable part number.
- Kit assembly instructions
- Bulk cable 
 | 17 KVDC Panel Mount (Plug) Cable Assembly
P/N R1031-XLX HVID Series Panel Mount Cable Assembly (17 KVDC)
45 KVDC Panel Mount (Plug) Cable Assembly
P/N 3R1033-XLX HVID Series Panel Mount Cable Assembly (45 KVDC)
60 KVDC Panel Mount (Plug) Cable Assembly
P/N 6R1033-XLX* HVID Series Panel Mount Cable Assembly (60 KVDC) |
Download this page as a PDF for best print quality.
HVID High voltage in-line disconnects, Page 2
| Receptacle Inline Disconnect Cable Assemblies & Kits - 17 to 60 KVDC Rated - Mating Style: Push-on/Pull-Off
- Operating temperature range: -40°C to +85°C.
- Assembly: All cable assemblies have the silicone rubber insulator molded to a custom length of silicone wire.
- Kits: Kits containing a molded housing (insulator) and one contact (male) are available for field installation. Wire is not included but may be purchased from Reynolds. A suitable RTV silicone adhesive is required for field assembly.
- Kits are shown below. Order by using the appropriate part number.
- Kit assembly instructions
- Bulk cable
 | 17 KVDC Inline Disconnect (Recept.) Cable Assembly
P/N 2R1030-XLX HVID Series Inline Disconnect Receptacle Cable Assembly (17 KVDC)
45 KVDC Inline Disconnect (Recept.) Cable Assembly
 P/N 2R1032-XLX HVID Series Inline Disconnect Receptacle Cable Assembly (45 KVDC)
60 KVDC Inline Disconnect (Recept.) Cable Assembly
P/N 4R1032-XLX* HVID Series Inline Disconnect Receptacle Cable Assembly (60 KVDC) |
| | Plug Panel Mount Disconnect Cable Assemblies and Kits - 17 to 60 KVDC Rated - Mating Style: Push-on/Pull-Off
- Mounting: Grommet
- Operating temperature range: -40°C to +85°C
- Assembly: All cable assemblies have the silicone rubber insulator molded to a custom length of silicone wire.
- Kits: Kits containing a molded housing (insulator) and one contact (female) are available for field installation. Wire is not included but may be purchased from Reynolds. A suitable RTV silicone adhesive is required for field assembly.
-Kits are shown below. Order by using the applicable part number.
- Kit assembly instructions
- Bulk cable 
 | 17 KVDC Panel Mount (Plug) Cable Assembly
P/N R1030-XLX HVID Series Panel Mount Cable Assembly (17 KVDC)
45 KVDC Panel Mount (Plug) Cable Assembly
 P/N R1032-XLX HVID Series Panel Mount Cable Assembly (45 KVDC)
60 KVDC Panel Mount (Plug) Cable Assembly
 P/N 5R1032-XLX* HVID Series Panel Mount Cable Assembly (60 KVDC) |
Download this page as a PDF for best print quality. 600 Series General Specifications 
600 Sub-miniature high voltage coaxial connectors 
| | Plugs | | | - Operating voltage: 5 KVDC up to 70,000 ft.
- Operating temperature: -55°C to +125°C
- Shielded cable: Type “L” cable P/N 167-2896.
- For cable preparation and assembly instructions
- Non-shielded cable: 0.100 Dia. FEP wire P/N 167-9609 and 0.100 Dia. silicone rubber wire P/N 167-9634. For
- Assembly instructions: Contact factory
- For bulk cable | P/N 178-7110 Series 600 Cable Connector (5 KVDC) (shielded)
Hex coupling (CRES) |  | P/N 167-3770 Series 600 Cable Connector (5 KVDC) (shielded)
Knurled coupling (brass) |  |
|
|
| Receptacles | | - P/N 178-7111 Front mount, non-sealed connector. Stainless steel body. Lock wire holes
- P/N 167-3771 Same as P/N 178-7111 except for brass body
and no lock wire holes
- P/N 167-4078 Rear mount sealed connector. Brass body
- Pressure sealed for 15 psi differential pressure. Max. leakage: 1 X 10-6 cc/sec. He. No lock wire holes
- Mating Connectors: Mates all series 600 cable connectors
- Operating Voltage: 5 KVDC up to 70,000 ft.
- Operating Temperature: -55°C to +125°C
- Ordering: Specify Part Number | P/N 178-7111 Series 600 Cable Connector (5 KVDC
Stainless steel body with lock wire holes
P/N 167-3771 Series 600 Cable Connector (5 KVDC)
Brass body. No lock wire holes.
P/N 167-4078 Series 600 Cable Connector (5 KVDC)
Brass body. |  |  |
|
|
| | P/N 178-7113 Series 600 Double Ended Coxial Cable Assembly (5 KVDC) - Doubled Ended Coaxial Cable Assembly
- Operating voltage: 5 KVDC up to 70,000 ft. @ -55°C to +125°C
- Mates all series 600 panel connectors
- Bulk cable |  | | | - P/N 178-7115 Series 600 Coxial Single Ended Cable Assembly (5 KVDC，Single-Ended Coaxial Cable Assembly (shown)
- P/N 178-8210 Series 600 Non-Coxial Single Ended Cable Assembly (5 KVDC) Series 600 Non-Coaxial Single-Ended Cable Assembly (uses .100 Dia. FEP wire 167-9609)
- Operating voltage: 5 KVDC up to 70,000 ft. @ -55°C to +125°C
- Voltage test: See Production Testing, below
- Mates all series 600 panel connectors
- Bulk cable |  | | | P/N 167-3306 Series 600 Coxial Single Ended Cable Assembly (5 KVDC) - Double-Ended Coaxial Cable Assembly
- Operating voltage: 5 KVDC up to 70,000 ft. @ -55°C to +125°C
- Mates all series 600 panel connectors
- Bulk cable |  | | | - P/N 167-3305 Series 600 Coxial Single Ended Cable Assembly (5 KVDC) Single-Ended Coaxial Cable Assembly (shown)
- P/N 167-7667 Series 600 Non-Coxial Single Ended Cable Assembly (5 KVDC) Series 600 Single-Ended Non-Coaxial Cable Assembly. (Uses .100 Dia silicone wire P/N 167-9634)
- Operating voltage: 5 KVDC up to 70,000 ft. @ -55°C to +125°C
- Mates all series 600 panel connectors
- Bulk cable |  | | Download this page as a PDF for best print quality. |
600 S“Space Use” Series 600 for deep space applications
| Series 610- 5 KVDC Altitude Rated Connectors & Cable Assemblies
Plugs
| While Plugs (kits) are available for customer fabricated cable assemblies, Reynolds recommends purchasing cable assemblies because of difficulties customers may experience in assembly and testing. |  |
- P/N 167-9363 Series 610 Cable Connector - Altitude Rated (5 KVDC) Series 610 Hex CRES coupling nut
- Operating voltage: 5 KVDC up to 70,000 ft.
- Operating temperature: -55°C to +125°C
- Mating connector: Series 610 receptacles. Note: Will not mate series 600 connectors
- Cable: Type “L” FEP shielded cable P/N 167-2896
- For cable preparation & assembly instructions
- Bulk cable
ReceptaclesP/N 167-9364 Series 610 Receptacle - Altitude Rated (5 KVDC) Front mount, non-sealed connector. Brass body. No Lock wire holes
- Operating voltage: 5 KVDC up to 70,000 ft.
- Operating temperature: -55°C to +125°C
- Mating connectors: Mates all series 610 cable assemblies.
- Note: Will not mate series 600 connectors
- Ordering Connectors: Specify the Part Number |  P/N 167-8920 Series 610 Coxial Double Ended Cable Assembly - Altitude Rated (5 KVDC) Series 610 Double-Ended Coaxial Cable Assembly
- Operating voltage: 5 KVDC up to 70,000 ft.
- Operating temperature: -55°C to +125°C
- Test voltage:100% @ 7.5 KVDC 70,000 ft. simulated. Ambient temp.
- Mates all series 610 receptacles
- Bulk cable
 P/N 167-9487 Series 610 Coxial Single Ended Cable Assembly - Altitude Rated (5 KVDC) Series 610 Single-Ended Coaxial Cable Assembly
- Operating voltage: 5 KVDC up to 70,000 ft.
- Operating temperature: -55°C to +125°C
- Test voltage: 100% @ 7.5 KVDC 70,000 ft. simulated. Ambient temp.
- Mates all series 610 panel connectors
- Bulk cable |
| Series 600 S 5 KVDC “Space Use” A series of two receptacles and a cable assembly designed to operate at a minimum vacuum of 10 millitorr to deep space.
The connectors have no seals and both plug and receptacle are vented to release any air trapped during pressure reduction associated with launch to deep space. Each receptacle is shipped with an interface seal which can be installed for necessary pre-launch voltage testing. The seal must be removed prior to launch.
Upon request, connectors can be made available with silicone interface and cable seals that have been processed to meet a Total Mass Loss (TML) of < 1.0% and a Collected Volatile Condensable Material (CVCM) of < 0.1%.
Customers are strongly urged to discuss any potential usage of these connectors with a Reynolds applications engineer before purchasing or using the series 600 S in any space application.
| | - P/N 178-6549 Series 610 S Front Mount Receptacle - Altitude Rated (5 KVDC) Front panel mount receptacle. Stainless steel vented body.
- P/N 178-6028 Series 610 S Front Mount Receptacle - Altitude Rated (5 KVDC) Front panel mount receptacle. Gold plated brass vented body.
- P/N 467-7094 Series 610 S Front Mount Receptacle - Altitude Rated (5 KVDC) Front mount panel receptacle. Ceramic-to-metal hermetically sealed. Stainless steel vented body with weldable flange.
- Leakage Rate: 1 X 10-8 cc/sec. He. (P/N 467-7094 only) |   | | - Test seal installation/removal tool: Order P/N 178-8608. Test seal installation-removal tool
- Seal installation/removal procedure: Contact Reynolds Contracts Department and request document R-631
- Operating voltage: 5 KVDC @ minimum 10 millitorr.
- Mating connectors: Cable assembly P/N 178-6027 only |
| | - P/N 178-6027 Series 610 S Coxial Double Ended Cable Assembly - Altitude Rated (5 KVDC) Series 600 S Coaxial Cable Assembly
- Operating voltage: 5 KVDC
- Mates series 600 S receptacles, exclusively
- Bulk Cable
| 
|
Download this page as a PDF for best print quality. |
